Our Vertically Integrated Activewear Fabric Manufacturing Base
Discover Cofinay's complete in-house textile supply chain in Dongguan. Review our knitting mill machines, dye house specs, QC systems, and daily capacity.
Our Production HubsFour Pillars of Vertical Integration
Our 100% In-House Vertical Production Workflow
Yarn Selection & IQC
We partner with world-class spinning mills to source premium raw materials, including GRS-certified recycled polyester and LYCRA® elastane. Every batch undergoes strict in-house IQC to guarantee consistent yarn tension and quality.
High-Gauge Knitting
Using advanced 18G to 50G knitting machinery, we produce squat-proof, high-density fabrics. Our climate-controlled facility eliminates tension variations to ensure exceptional 4-way stretch and shape recovery.
Custom Eco-Dyeing
Utilizing low-liquor ratio vats and OEKO-TEX® certified dyestuffs, we guarantee outstanding color consistency (Delta E < 1.0). Our digital color-matching ensures exact brand palettes and rapid lab dip turnarounds.
Performance Fabric Finishing
We precisely heat-set fabrics using advanced stenters to control shrinkage and weight. Here, we apply functional finishes—like moisture-wicking, anti-odor, UV protection, and peach-brushing—to match your garment specifications.
Rigorous Quality Assurance
Every yard undergoes a final 100% inspection following the international 4-Point System. Our in-house lab tests for shrinkage, pilling resistance, and stretch recovery to ensure zero-defect delivery.
Our Technical Knitting FacilityHigh-Gauge Technical Knitting
Cofinay operates a high-gauge knitting plant equipped with advanced German warp-knitting technology and high-precision circular knitting machinery. By utilizing premium German needles and digital yarn tension regulators, we eliminate tension variations and physical defects. This ensures an ultra-smooth, flawless greige surface—the perfect foundation for premium yoga wear and athletic tights.
Creeling & Tension Setup
German Warp-Knitting & Needles
18G–50G Ultra-Fine Gauge
Automated Flaw Detection
Creeling & Tension Setup
Cones are carefully mounted on creels, balancing all yarn paths for uniform tension control.
Our Dyeing & Finishing FacilityThe 12-Step Journey of Digital Color & Performance Finishing
Removes knitting oils and machine residues from the fabric to prevent spot defects and ensure uniform dyestuff absorption.
Eliminates internal fabric stress and stabilizes initial width and density on stenter frames to prevent creasing during subsequent wet processing.
Utilizing Italy’s Biancalani AIRO®24, high-speed air currents mechanically tumble and soften the fabric to unlock maximum loft, elasticity, and comfort.
Our chemists use digital spectrophotometers to analyze targets and prepare precise dye formulas for perfect color reproduction.
Bulk fabrics are dyed in modern high-temperature, low-liquor ratio jet machines to achieve deep color penetration and superior fastness.
Every dyed batch is audited under standard D65 light sources and computerized systems to ensure Delta E deviation is under 1.0.
Excess moisture is gently removed via continuous centrifugal extractors to prepare the wet fabric for open-width processing.
Automatically de-twists, slits, and flattens rope-form fabric into an open-width state to ensure uniform subsequent finishing.
Equipped with Santex Rimar wet-sueding technology, we gently raise a fine fiber nap to deliver our signature buttery-soft, peach-skin hand feel.
Fabrics are heat-set on stenter frames to lock in final GSM and shrinkage, while simultaneously applying performance finishes like moisture-wicking.
Every batch is tested in our in-house lab for shrinkage, pilling resistance, color fastness, and stretch recovery before release.
Inspected rolls are precision-packaged, tagged with GRS/OEKO-TEX traceability barcodes, and organized in our digital warehouse for delivery.
Our Multi-Gate Inspection & CNAS Testing ProceduresWe verify quality at every milestone to ensure we achieve an ultra-low B2B complaint rate of <0.5%
Gate 01Yarn Strength & Density Check
Prior to production, we verify raw yarn parameters—including tensile strength, yarn count, and moisture regain—to ensure absolute material consistency from the very source.
Gate 02Tension & Roll Weight Monitor
Our technicians conduct continuous, on-loom inspections of tension, knitting density, and structural defects during both the knitting and finishing stages.
Gate 03ASTM D5430 Four-Point Audit
Every finished fabric roll undergoes 100% inspection on illuminated rolling frames, graded strictly under the international 4-point system before final packaging.
CNAS Lab Scientific Standards
Dimensional Stability
Ensures garment shape retention and fabric stability after multiple wash cycles.
Color Fastness
Verifies high-grade color resistance against washing, sweat, and rubbing.
Pilling Resistance
Evaluates durability against mechanical abrasion to maintain surface aesthetics.
Bursting Strength
Measures pneumatic bursting pressure tolerance to certify high tensile strength.
Our Direct-from-Factory Turnaround & Capacity Guarantees
Sample Turnaround
Standard lab dips completed within 3 to 5 days. Custom prototype yardage and sample swatches prepared and shipped within 7 days.
Bulk Lead Time
Accelerated vertical supply chain coordination guarantees bulk order fabrication, dyeing, and dispatch inside 7 to 15 working days.
Monthly Capacity
Massive industrial scale guarantees a reliable, steady output of over 2 million yards of high-grade sportswear fabric monthly.
Frequently Asked Questions & Answers
Direct Engineering Channels
Connect directly with our manufacturing technicians and lab managers to customize yarn ratios, mechanical parameters, and eco-sustainable certifications.
Contact us for more information. →Yes. We offer free activewear fabric swatch catalog hangers containing our flagship high-stretch Nylon and Polyester activewear fabrics to verified sportswear brands. You only need to verify your business email or brand website to request one.
Our standard custom dyeing MOQ to match your specified Pantone code is 100 KG per color. For specifications that we permanently stock in greige form, we can accept trial order MOQs down to 50 KG per color.
We utilize Datacolor digital spectrophotometers. Every bulk dyeing batch is evaluated and matched against the confirmed sample using the CMC 2:1 color difference formula, keeping Delta E strictly below 1.0.
Yes, we are GRS certified. Once your order of recycled nylon or recycled polyester is shipped, we can officially apply and issue the Transaction Certificate (TC) via our certifying body to verify full traceability.
Our fabrics undergo digital pre-shrinking and tension-free drying. We guarantee that all fabrics comply with AATCC 135 washing standards, keeping dimensional shrinkage strictly within +/-3%.
Upon receiving your Pantone TCX/TPX code or a physical swatch, we will formulate recipes and dispatch 3 to 4 Lab Dips variations within 3 to 5 business days.
Yes. Our R&D laboratory specializes in yarn analysis, structural decoding, and replicating handfeel. Once we receive your physical sample, we will send you a duplicate reference sample and technical specifications.
Yes, we permanently maintain over 500 tons of undyed greige fabrics (nylon, polyester, spandex blends) in our warehouse. This enables custom dyeing in just 7 to 10 days, bypass the long weaving times.
We accept EXW shipping terms. Our standard payment terms are 30% deposit prior to production, and 70% balance paid after 4-point system quality inspection and before shipment.
We apply an anti-phenolic yellowing treatment during the production stage. This prevents phenolic yellowing at the source, keeping the fabric white throughout transport and storage.
Ready to Upgrade Your Fabric Quality? Contact Us Now!
Whether you need to request standard swatch hangers, color lab dips, or custom fabric parameter engineering, our technical consulting team is ready to support you.
- Free fabric sample swatches dispatched within 3 working days.
- Direct access to lab technicians and plant managers.
- Full GRS traceability certificates supplied with every recycled shipment.